Memuat isi artikel…
Hybrid Ultrasound and Advanced Oxidation Process Regeneration of Spent FCC Catalysts: Optimization and Their Catalytic Performance
Memuat…
Abstract
This study investigated the regeneration of spent fluid catalytic cracking (FCC) catalysts, which become inactive due to the accumulation of poisons at active sites. The objective of the study was to enhance acidity by regenerating spent FCC catalysts through ultrasonic and oxidation processes (UAOPs) and evaluate their effectiveness in synthesizing glycerol monostearate (GMS). The results demonstrate that spent FCC catalysts regenerated with UAOPs can significantly increase catalyst acidity, which plays a crucial role in GMS synthesis. The optimal conditions identified were temperature X1 (60 °C), regeneration time X2 (50 minutes), and flow rate X3 (9 L/h). This optimization was conducted using the Statistica 10 software, resulting in an optimal acidity value of 0.08460 mmol/gram. The GMS yield achieved was 25.33%, which was slightly higher than the yield reported in previous studies utilizing ZSM-5 and dealuminated Y catalysts for the synthesis of glycerol monostearate. Overall, this study suggests that spent FCC catalysts have potential applications in GMS synthesis
Keywords
acidity; glycerol monostearate; oxidation process; regeneration; spent catalyst; ultrasound
Research Intelligence
Data from OpenAlex ↗
Metrics
Topics
Semantic Profile AI-classified research signals
Core Domains
Secondary Topics
Institution Network
-
Diponegoro University
Didi Dwi Anggoro · Luqman Buchori · Silviana Silviana · Brilliant Umara Le Monde · Muhammad Fadila Putra
-
National Nuclear Energy Agency of Indonesia
Nino Rinaldi
-
Universiti Teknologi MARA System
Muzakkir Mohamad Zainol
-
Universiti Teknologi MARA
Muzakkir Mohamad Zainol
References
- Anggoro, D. D., Oktavianty, H., Sasongko, S. B., & Buchori, L. (2020). Effect of dealumination on the acidity of zeolite Y and the yield of glycerol mono stearate (GMS). Chemosphere, 257, 127012. https://doi.org/10.1016/j.chemosphere.2020.127012 DOI: 10.1016/j.chemosphere.2020.127012
- Anggoro, D. D., Sasongko, S. B., Buchori, L., Sulistyani, K. C., Oktavijaya, A., & Oktavianty, H. (2019). Dealumination of ZSM-5 as catalyst to convert glycerol to glycerol monostearate. IOP Conference Series: Materials Science and Engineering, 578(1), 012027. https://doi.org/10.1088/1757-899X/578/1/012027 DOI: 10.1088/1757-899x/578/1/012027
- Astuti, W., Prilitasari, N. M., Iskandar, Y., Bratakusuma, D., & Petrus, H. T. B. M. (2018). Leaching behavior of lanthanum, nickel and iron from spent catalyst using inorganic acids. IOP Conference Series: Materials Science and Engineering, 285(1), 012007. https://doi.org/10.1088/1757-899X/285/1/012007 DOI: 10.1088/1757-899x/285/1/012007
- Ben Fredj, S., Novakoski, R. T., Tizaoui, C., & Monser, L. (2017). Two-phase ozonation for the removal of estrone, 17β-estradiol and 17α-ethinylestradiol in water using ozone-loaded decamethylcyclopentasiloxane. Ozone: Science and Engineering, 39(5), 343–356. https://doi.org/10.1080/01919512.2017.1322896 DOI: 10.1080/01919512.2017.1322896
- Bugaev, L. A., Van Bokhoven, J. A., Sokolenko, A. P., Latokha, Y. V., & Avakyan, L. A. (2005). Local structure of aluminum in zeolite mordenite as affected by temperature. Journal of Physical Chemistry B, 109(21), 10771–10778. https://doi.org/10.1021/jp0508709 DOI: 10.1021/jp0508709
- Chang, J., Zhang, E. D., Zhang, L. B., Peng, J. H., Zhou, J. W., Srinivasakannan, C., & Yang, C. J. (2017). A comparison of ultrasound-augmented and conventional leaching of silver from sintering dust using acidic thiourea. Ultrasonics Sonochemistry, 34, 222–231. https://doi.org/10.1016/j.ultsonch.2016.05.038 DOI: 10.1016/j.ultsonch.2016.05.038
- Da Silva-Machado, M., Cardoso, D., Prez-Pariente, J., & Sastre, E. (2000). Esterification of lauric acid with glycerol using modified zeolite beta as catalyst. Studies in Surface Science and Catalysis, 3417–3422.
- Dey, A., & Gogate, P. R. (2024). Ultrasound assisted synthesis of Fe‐TiO2 and Ce‐TiO2 catalysts and subsequent application for photocatalytic, sonocatalytic, and sonophotocatalytic decolorization of basic Victoria blue dye. Environmental Quality Management, 33(4), 3–17. https://doi.org/10.1002/tqem.21970 DOI: 10.1002/tqem.21970
- Doyle, A. M., Albayati, T. M., Abbas, A. S., & Alismaeel, Z. T. (2016). Biodiesel production by esterification of oleic acid over zeolite Y prepared from kaolin. Renewable Energy, 97, 19–23. https://doi.org/10.1016/j.renene.2016.05.067 DOI: 10.1016/j.renene.2016.05.067
- Fan, Y., Bao, X., Lin, X., Shi, G., & Liu, H. (2006). Acidity adjustment of HZSM-5 zeolites by dealumination and realumination with steaming and citric acid treatments. Journal of Physical Chemistry B, 110(31), 15411–15416. https://doi.org/10.1021/jp0607566 DOI: 10.1021/jp0607566
- Fischer, C. H. (1986). Ultrasonic irradiation of water in the presence of 18i1s02: Isotope exchange and isotopic distribution of H202. The Journal of Physical Chemistry, 90, 1954–1956.
- Gebremariam, S. N., & Marchetti, J. M. (2018). Economics of biodiesel production: Review. Energy Conversion and Management, 168, 74–84. https://doi.org/10.1016/j.enconman.2018.05.002 DOI: 10.1016/j.enconman.2018.05.002
- Gogate, P. R. (2020). Improvements in catalyst synthesis and photocatalytic oxidation processing based on the use of ultrasound. Topics in Current Chemistry, 378(2), 29. https://doi.org/10.1007/s41061-020-0293-9 DOI: 10.1007/s41061-020-0293-9
- Innocenzi, V., Ferella, F., de Michelis, I., & Vegliò, F. (2015). Treatment of fluid catalytic cracking spent catalysts to recover lanthanum and cerium: Comparison between selective precipitation and solvent extraction. Journal of Industrial and Engineering Chemistry, 24, 92–97. https://doi.org/10.1016/j.jiec.2014.09.014 DOI: 10.1016/j.jiec.2014.09.014
- Istadi, I., Amalia, R., Riyanto, T., Anggoro, D. D., Jongsomjit, B., & Putranto, A. B. (2022). Acids treatment for improving catalytic properties and activity of the spent RFCC catalyst for cracking of palm oil to kerosene-diesel fraction fuels. Molecular Catalysis, 527, 112420. https://doi.org/10.1016/j.mcat.2022.112420 DOI: 10.1016/j.mcat.2022.112420
- Jiang, S., Late, E. K. Y., Jeromé, F., Amaniampong, P. N., & Mushrif, S. H. (2024). Ultrasound‐assisted catalysis: A pathway to novel and selective chemical transformations in condensed phase. ChemistrySelect, 9(35), e202401953. https://doi.org/10.1002/slct.202401953 DOI: 10.1002/slct.202401953
- Khataee, A. R., & Dehghan, G. (2011). Optimization of biological treatment of a dye solution by macroalgae Cladophora sp. using response surface methodology. Journal of the Taiwan Institute of Chemical Engineers, 42(1), 26–33. https://doi.org/10.1016/j.jtice.2010.03.007 DOI: 10.1016/j.jtice.2010.03.007
- Li, H., Hu, C., He, X., Wang, J., Tian, S., Zhu, X., & Mao, X. (2024). Mechanism and kinetics study of vanadium leaching from landfilled metallurgical residues by ultrasonic with ozonation enhancement in a low-acid medium. Ultrasonics Sonochemistry, 109, 106998. https://doi.org/10.1016/j.ultsonch.2024.106998 DOI: 10.1016/j.ultsonch.2024.106998
- Lin, G., Cheng, S., Wang, S., Hu, T., Peng, J., Xia, H., Jiang, F., Li, S., & Zhang, L. (2018). Process optimization of spent catalyst regeneration under microwave and ultrasonic spray-assisted. Catalysis Today, 318, 191–198. https://doi.org/10.1016/j.cattod.2017.09.042 DOI: 10.1016/j.cattod.2017.09.042
- Lin, G., Hu, T., Peng, J., Yin, S., Zhang, L., Guo, W., & Liu, Y. (2016). Optimization of experiments for microwave drying of hydrometallurgy mud using response surface methodology. Arabian Journal for Science and Engineering, 41(2), 569–576. https://doi.org/10.1007/s13369-015-1687-9 DOI: 10.1007/s13369-015-1687-9
- Marafi, M., & Stanislaus, A. (2011). Waste catalyst utilization: Extraction of valuable metals from spent hydroprocessing catalysts by ultrasonic-assisted leaching with acids. Industrial and Engineering Chemistry Research, 50(16), 9495–9501. https://doi.org/10.1021/ie200789u DOI: 10.1021/ie200789u
- Mavukwana, A. E., Burra, K. G., Sempuga, C., Castaldi, M., & Gupta, A. K. (2024). Effect of spent fluid catalytic cracking (FCC) catalyst on syngas production from pyrolysis and CO2-assisted gasification of waste tires. Fuel, 355, 129446. https://doi.org/10.1016/j.fuel.2023.129446 DOI: 10.1016/j.fuel.2023.129446
- Monneyron, P., Mathé, S., Manero, M. H., & Foussard, J. N. (2003). Regenaration of high silica zeolites via advanced oxidation processes: A preliminary study about adsorbent reactivity toward ozone. Chemical Engineering Research and Design, 81(9), 1193–1198. https://doi.org/10.1205/026387603770866371 DOI: 10.1205/026387603770866371
- Oza, R., Shah, N., & Patel, S. (2011). Recovery of nickel from spent catalysts using ultrasonication-assisted leaching. Journal of Chemical Technology and Biotechnology, 86(10), 1276–1281. https://doi.org/10.1002/jctb.2649 DOI: 10.1002/jctb.2649
- Pérez-Palacios, T., Petisca, C., Melo, A., & Ferreira, I. M. P. L. V. O. (2012). Quantification of furanic compounds in coated deep-fried products simulating normal preparation and consumption: Optimisation of HS-SPME analytical conditions by response surface methodology. Food Chemistry, 135(3), 1337–1343. https://doi.org/10.1016/j.foodchem.2012.05.100 DOI: 10.1016/j.foodchem.2012.05.100
- Richard, R., Julcour-Lebigue, C., & Manero, M.-H. (2017). Towards a new oxidation process using ozone to regenerate coked catalysts. 39(5). https://doi.org/10.1080/01919512.2017.1326005ï DOI: 10.1080/01919512.2017.1326005ï
- Rodríguez, E. D., Bernal, S. A., Provis, J. L., Gehman, J. D., Monzó, J. M., Payá, J., & Borrachero, M. V. (2013). Geopolymers based on spent catalyst residue from a fluid catalytic cracking (FCC) process. Fuel, 109, 493–502. https://doi.org/10.1016/j.fuel.2013.02.053 DOI: 10.1016/j.fuel.2013.02.053
- Saikia, B. J., Goswami, S. R., Borthakur, R., Roy, I. B., & Borah, R. R. (2015). Spectroscopic Characterization and Quantitative Estimation of Natural Weathering of Silicates in Sediments of Dikrong River, India. Journal of Modern Physics, 06(11), 1631–1641. https://doi.org/10.4236/jmp.2015.611164 DOI: 10.4236/jmp.2015.611164
- Sumarno, Dzawilhijjah, U., Firmansyah, T. R., & Trisanti, P. N. (2019). The effect of ultrasound for impurities removal on spent catalyst from naphtha hydrotreater (NHT) processing unit. AIP Conference Proceedings, 2085. https://doi.org/10.1063/1.5095008 DOI: 10.1063/1.5095008
- Sun, Y., Hu, J., An, S., Zhang, Q., Guo, Y., Song, D., & Shang, Q. (2017). Selective esterification of glycerol with acetic acid or lauric acid over rod-like carbon-based sulfonic acid functionalized ionic liquids. Fuel, 207, 136–145. https://doi.org/10.1016/j.fuel.2017.06.073 DOI: 10.1016/j.fuel.2017.06.073
- Trisunaryanti, W., Purwono, S., & Putranto, A. (2008). Catalytic hydrocracking of waste lubricant oil into liquid fuel fraction using ZnO, Nb 2 O 5 , activated natural zeolite and their modification. Indonesian Journal of Chemistry, 8(3), 342–347.
- Vargas, A. M. M., Martins, A. C., & Almeida, V. C. (2012). Ternary adsorption of acid dyes onto activated carbon from flamboyant pods (Delonix regia): Analysis by derivative spectrophotometry and response surface methodology. Chemical Engineering Journal, 195–196, 173–179. https://doi.org/10.1016/j.cej.2012.04.090 DOI: 10.1016/j.cej.2012.04.090
- Wang, B., Xiong, X., Shui, Y., Huang, Z., & Tian, K. (2019). A systematic study of enhanced ozone mass transfer for ultrasonic-assisted PTFE hollow fiber membrane aeration process. Chemical Engineering Journal, 357, 678–688. https://doi.org/10.1016/j.cej.2018.09.188 DOI: 10.1016/j.cej.2018.09.188
- Wang, H., Li, H., Lee, C. K., Mat Nanyan, N. S., & Tay, G. S. (2024). A systematic review on utilization of biodiesel-derived crude glycerol in sustainable polymers preparation. International Journal of Biological Macromolecules, 261 (Part 1), 129536. https://doi.org/10.1016/j.ijbiomac.2024.129536 DOI: 10.1016/j.ijbiomac.2024.129536
- Wang, T., Le, T., Ravindra, A. V., Jue, H., Zhang, L., & Wang, S. (2021). Enhanced regeneration of spent FCC catalyst by using oxalic acid-sulfuric acid mixture under ultrasonic irradiation. Journal of Materials Research and Technology, 15, 7085–7099. https://doi.org/10.1016/j.jmrt.2021.11.126 DOI: 10.1016/j.jmrt.2021.11.126
- Wei, C., Zhang, J., Zhang, Y., Zhang, G., Zhou, P., Li, W., ... Zhang, W. (2017). Ultrasound enhanced heterogeneous activation of peroxymonosulfate by a Co-NiOx catalyst. Water Science and Technology, 76(6), 1436–1446. https://doi.org/10.2166/wst.2017.316 DOI: 10.2166/wst.2017.316
- Yang, X., Wang, S., Chen, Y., Fu, L., Liu, H., Sheng, X., Xia, H., & Zhang, L. (2024). Constructing advanced oxidation field in ultrasonic toward efficient recovery of palladium from spent catalysts. ACS Sustainable Chemistry & Engineering, 12(51), 18454–18465. https://doi.org/10.1021/acssuschemeng.4c08215 DOI: 10.1021/acssuschemeng.4c08215
- Zhang, H., Shen, Z., Gong, J., & Liu, H. (2023). Influences of regeneration atmospheres on structural transformation and renderability of fluidized catalytic cracking catalyst. Chinese Journal of Chemical Engineering, 63, 71–80. https://doi.org/10.1016/j.cjche.2023.04.020 DOI: 10.1016/j.cjche.2023.04.020
- Zhang, Q., Xia, H., Xu, Y., Jiang, G., Cai, W., & Zhang, L. (2023). Mechanism of removal of toxic arsenic (As) from zinc sulfate solution by ultrasonic enhanced neutralization with zinc roasting dust. Separation and Purification Technology, 322. https://doi.org/10.1016/j.seppur.2023.124258 DOI: 10.1016/j.seppur.2023.124258
- Zhang, Y., Sun, G., Gao, S., & Xu, G. (2015). Regeneration kinetics of spent FCC catalyst via coke gasification in a micro fluidized bed. Procedia Engineering, 102, 1758–1765. https://doi.org/10.1016/j.proeng.2015.01.312. DOI: 10.1016/j.proeng.2015.01.312
